These furnaces by which the materials are heated is done through a unique process called pyro processing, the same as Shandong Tianli's horizontal fluid bed dryer. This process requires extremely high temperatures, frequently above 1500 degrees Centigrade to heat these materials. This extreme heat triggers a chemical process called calcination. Calcination changes the chemistry of materials at a molecular level, making them useful for industries ranging from construction to manufacturing.
Insulating materials are at the top of that list since they trap in heat inside our kilns. This means that the insulation helps to keep heat in, and therefore your kiln working better — lower energy costs. Different materials such as: Ceramic fibers, special heat-resistant bricks and even coatings that are made to reflect the thermal radiation back into kiln can be used for insulation.
Computer also support engineers to make kilns work better. Using computer simulations, engineers fashion elaborate kiln models. By using these computer models, the engineers have a way to see inside of their kilns and can analyze where they may need further optimization. Using these simulations, engineers can also predict how the kiln will operate under various process conditions which is critical for maximizing its productivity.
For instance, determining the optimal heat time and temperature for processing materials can be helped along significantly with computer simulations, identical to industrial drum dryer by Shandong Tianli. This can aid in predicting the amount of energy consumed inside the kiln and an important tool for cost management as well Disable Third Party Ads. Also, engineers can use simulations to discover more efficient ways of utilizing fuels while minimizing waste and maximizing output. With the help of this sophisticated model, engineers can also work on minimising emissions and improving kiln design.
Waste: Waste heat – during the process of heating materials, they will lose a portion of it, as well as the Shandong Tianli's spray dryer price. This energy is worth spending and not letting it dissipate without being put to any use; therefore, engineers have joint this freezing thermal heat post-cooling engine steam. For instance, waste heat can be converted into electricity and used to power the machinery or provide heating for other processes in your facility.
Not only can extra heat save money on energy, it is green house gas friendly and contributes to climate protection, the same as industrial drum dryer innovated by Shandong Tianli. Engineers can use waste heat in numerous ways, such as through cogeneration — using the waste heat to generate power or produce steam that could be used for other purposes, Chrise points. Any remnant waste heat can also be used to warm up other regions of the kiln, increasing its efficiency at large.
Adequate training for workers and operators on how to operate the kiln safely as well being able to maintain process efficiency, is another one of those important practices, also the Shandong Tianli's product such as rotary dryer drum. Effective Training Equipment training will guarantee that everyone knows how to use the equipment properly and can identify any safety hazards. Moreover, proper management of the fuels and materials are very important to prevent safety hazards as well any unwanted impacts on the environment.
1 Rotary kiln furnace: A mature quality control system guarantees the high-quality of the products offered by the company 2 Schedule guarantee: Tianli has a 70 000 m2 equipment manufacturing center with an annual processing capacity of 5 tons This facility can adjust production plans to demands of customers and maintain the timeframe 3 Assuring quality: by making an precise selection of our equipment we can ensure that product indicators are accurate and satisfy the needs of the market with high-end quality 4 Innovation in technology: concentrate on RD and technological innovation continuously develop new technologies improve production processes and remain competitive in the market
Tianli the top enterprise of Rotary kiln furnace drying sector, is a national high-tech business, Shandong Gazelle Enterprise and a demonstration company for "Scitech Innovation and Reform". 2. Tianli has the RD center and an entire team of more than 150 engineers. The center also houses the Class A design center with solid engineering design capabilities. 3. Provide customers with high value-added services, think about and resolve problems from the viewpoint of customers, and offer assistance to customers in the areas of technology development, pilot testing, process design, product manufacturing, installation and commissioning, after-sales service and technology enhancements; Tianli has completed more than 3000 successful projects in China.
Tianli has a high-end branding and marketing enterprise in Shandong Province and a Shandong Famous Brand. Tianli is "The First (Set) of Technical Equipment Manufacturing Enterprise of Shandong Province, Single Champion Enterprise of Manufacturing Industry of Shandong Province, etc. 2. Benefits of having a successful experience in project: Tianli has undertaken nearly 3, 000 projects in the new material, energy as well as Rotary kiln furnace, petrochemical industrial metallurgical and others, and has accumulated rich project experience.
1. Tianli has a number of Rotary kiln furnace and products that are protected by exclusive intellectual property rights and currently holds more than 240 patents. 2. Achievements: Tianli has won 1 Outstanding Achievement Award of the "Ninth Five-Year Plan" National Key Science and Technology Research Plan was awarded one first prize, four second prizes and 3 prizes in Shandong Province Science and Technology Progress Award; Tianli participated in the formulation of one national standard and also wrote 5 related books and monographs. 3. Tianli's RD Center and Innovation System create a positive cycle from technological achievements to engineering products and huge sets of drying equipment that are complete. This will ensure the continued growth of the business.
